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c/boilermakers•dakotac75dakotac75•1mo ago

Question about the obsession with ultra-thin wall tubing in new installations

I mean, maybe it's just me but using the thinnest possible spec to cut costs feels like we're inviting future leaks and failures. Had a callout yesterday where a residential system failed prematurely because the tubing couldn't handle the thermal cycling, and now the whole section needs a redo.
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4 Comments
lilyc29
lilyc291mo ago
Wait, thermal cycling broke the tubing already?
7
leo658
leo6581mo ago
Messing with an old car radiator once, the constant heat and cold cycles made the hose connections brittle after just a few months. The rubber actually cracked where it met the metal pipe. Had to replace the whole hose setup because it started leaking coolant. Learned the hard way that cheap parts don't handle big temperature swings well.
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martin.nora
California heat never cracked my hoses that fast, @leo658.
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martin.nora
See it all the time. Thin walls flex more at the joints with each heat cycle, work-hardening the copper until it cracks. Vibration from the compressor just speeds it up. It's a stupid shortcut.
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